• Success story
  • Engines and power systems

Cooling analysis of a stationary diesel engine

A stationary diesel engine is cooled by one fan. We found the fan blade angle that cools it best.

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Sector
Engines and power systems
Type of analysis
Flow and thermal (CFD) ยท Multibody and coupled
Delivered from
Bengaluru and Pune, India

The challenge

An air-cooled stationary diesel engine has to keep its fins, cylinder head and exhaust manifold within safe temperatures. The team needed to know those surface temperatures and the fan setting that cools best.

What we did

  1. Prepared the flow model of the engine and its cooling fan.
  2. Simulated the cooling with the temperature and fan speed boundary conditions, to find the temperatures of fins, cylinder head and liner.
  3. Repeated the simulation with various fan blade angles to find the optimum cooling.
  4. Mapped the exhaust temperature, heat transfer coefficients and pressure from flow to structural analysis for thermo-mechanical work.

The outcome

Surface temperatures of the fins, cylinder head and liner were determined, and the fan blade angle giving the best cooling was identified.

Client names and project data stay confidential. This is a summary of an engagement, and the full case study is shared on request.

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